Donaldson Timber Systems has become the first offsite timber frame manufacturer to offer a verified Pre-Manufactured Value (PMV) score of 55% or more
Leading UK offsite timber frame manufacturer, Donaldson Timber Systems (DTS), has become the first timber frame manufacturer to achieve a minimum verified PMV score of 55% with its DTS Sigma® II build system.
The build system was tested on a live project which included a 2-bed mid-terrace, a 3-bed end-terrace and a 4-bed detached home and was found to achieve a verified PMV of 55.7%, 55.8% and 58.4%, respectively, following a six-month material and labour cost analysis completed by Cast Consultancy.
What is a Pre-Manufactured Value (PMV)Â score?
Pre-Manufactured Value or PMV is a way of calculating the proportion of a building’s construction that takes place offsite or near-site using Modern Methods of Construction (MMC) and can be achieved through a combination of off-site, near site and on-site manufacturing techniques, as well as through materials innovation and site-based process improvement and technology.
Cast Consultancy has published a PMV Technical Manual explaining how the calculations are carried out. The baseline for the calculator, building a ‘traditional’ house without any additional MMC elements, provides a PMV of just 39.74%. While adding a basic structural framing system, such as timber frame (MMC Category 2a), raises it up to 44.74%, it still falls short of the required 55%. Setting the target of 55% is pushing the industry to innovate and to drive more offsite construction.
Affordable Homes Programme requires all projects to have a calculated PMV of 55%
Homes England Affordable Homes Programme requires all projects it funds to have at least 25% of the units delivered through MMC and a calculated PMV of 55%.
The verification by Cast confirms that DTS can achieve this target PMV value through the build system alone, when using the, BOPAS and BBA-approved, closed panel Sigma® II Build System.
While the system can be used in conjunction with other offsite technologies to further improve PMV, Sigma® II achieves the target levels of PMV without reliance on any other off-site technologies.
What are the benefits of increasing PMV?
There are numerous benefits of increasing PMV, including increased quality and performance, improved productivity, minimal waste, faster on-site delivery and reduced health and safety risk.
The PMV value of Sigma® II is achieved by a combination of offsite elements of the build, including:
- Traditional strip footings and in-situ suspended floor slabs;
- Conventional brickwork external cladding;
- External doors installed on site;
- Conventional felt, batten and tiled roof installed on site;
- Services and internal linings to walls and ceilings installed on site;
- Sanitaryware and kitchens installed on site;
- and pre-fabricated doorsets and stair flight, with handrail components installed on site.
The Sigma II closed panel system offers near-Passivhaus standards of performance and sustainability and is being widely used with housing developers, particularly with those driven by whole life costs and fabric performance, contributing positively to fuel poverty challenges.
John Smith, technical director at Donaldson Timber Systems, explains: “We were confident that our Sigma® II Build System would deliver the required level of PMV, but it’s fantastic to be able to prove it. This is of particular interest to our clients who are building affordable homes, as this certification will make their lives easier when applying for funding through the Affordable Homes Programme because the use of Sigma® II alone achieves the minimum target required to unlock funding and secure land from Homes England.
“We have long championed the use of offsite timber frame construction as the best way to achieve efficiencies and sustainable building practices, and we have developed our timber systems to ensure they are market-leading in every way. Our award-winning, third party certified Sigma® II Build System is a robust and effective solution to achieving high levels of fabric performance.”
